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How AI is helping reopen factory floors safely in a pandemic

A worker at a factory in Tiruppur. Photo: Manisha Mondal/ThePrint
A worker at a factory in Tiruppur | Photo: Manisha Mondal | ThePrint


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One of the biggest challenges post coronavirus lockdown has been to balance lives and livelihoods. How do factories and workplaces re-open while ensuring the safety of their employees, remains the pertinent question. As employers around the globe grapple with this, it has become evidently clear that the solution cannot be ‘one size fits all’. The way out needs a technology that could be adapted and fine-tuned to every factory floor, airport lounge and classroom. At the same time, it needs to be broad-based to meet international health and safety parameters.

In other words, the answer lies in adapting Artificial Intelligence and Internet of Things (IoT) technologies.


Also read: Big Data and AI — tools of the Fourth Industrial Revolution that can help beat Covid-19


AI at work

For my team at BLP Industry.AI, the first step was to understand the practical difficulties that floor managers and supervisors in factories were facing, such as the inability to monitor their employees and if they were wearing the required safety gear constantly or not. Another difficulty was in ensuring social distancing not just among employees but visitors as well. Going through the inquiries we received from about 40 companies, both domestic and multinational, we learnt that some of them wanted their employees to submit a self-declaration document every day, which included questions on their health and whether they had visited a containment zone recently. Monitoring these daily self-declarations was proving to be cumbersome.

To ensure the safety of employees, an early warning system is necessary, so that anyone running high fever can be taken off the factory or office floor immediately. But there is no way companies can regularly monitor the temperature of every employee. Also, to prevent the spread of Covid-19, contact tracing is necessary, which again is a difficult task for employers. In addition, the companies would want to protect their supply chain, in particular the micro, small and medium scale (MSME) suppliers. Now, the employers wanted to achieve all of these and in a cost-effective manner.

We focussed on developing AI and IoT-based technology solutions for industry, educational institutions, hospitals, hotels, airports, etc., and came up with three broad ones that could be adapted based on the specific needs of different industries.


Also read: Geo-mapping, CCTV cameras, AI — how Telangana Police is using tech to enforce Covid safety

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